Wednesday, July 1, 2009

DIFFERENT TYPES OF TANNING FOR LEATHER PREPARATION

Leather is made from animal skins or hides which have been chemically treated to preserve quality and natural beauty. The chemical procedure used to ready raw animal hides for use is called "tanning."Tanning is the process of making leather, which does not easily decompose, from the skins of animals, which do. Often this uses tannin, an acidic chemical compound. Coloring may occur during tanning

VEGETABLE TANNING

Hides which have been tanned with a vegetable tanning agent solution produce flexible, but stiff leathers, such as those used in luggage, furniture, leashes, belts, hats, and harnesses.
Vegetable tanning consists of stringing hides on large frames, located inside large vats, and exposing them to tannin, a natural product found in the bark, wood, leaves and fruits of chestnut, oak and hemlock trees. Hides are transferred to many different bins during this step, each containing a stronger solution of tannin. Vegetable tanning prevents the skin from decay and shrinkage.

MINERAL TANNING

Mineral or chrome tanning is performed on skins which will be used for softer, stretchier leathers, such as those found in purses, bags, briefcases, shoes, gloves, boots, jackets, pants, and sandals.

Hides which are tanned with minerals are pickled first in an acid and salt mixture. From there, hides are soaked into a chromium-sulfate solution. This process is much faster than vegetable tanning, and is usually a 1-day project. . It is also known as wet-blue for its color derived from the chromium. More esoteric colors are possible using chrome tanning.

Aldehyde-tanned leather is tanned using glutaraldehyde or oxazolidine compounds. This is the leather that most tanners refer to as wet-white leather due to its pale cream or white color. It is the main type of "chrome-free" leather, often seen in shoes for infants, and automobiles. Formaldehyde tanning (being phased out due to its danger to workers and the sensitivity of many people to formaldehyde) is another method of aldehyde tanning. Brain-tanned leathers fall into this category and are exceptionally water absorbent. Brain tanned leathers are made by a labor-intensive process which uses emulsified oils, often those of animal brains. They are known for their exceptional softness and their ability to be washed. Chamois leather also falls into the category of aldehyde tanning and like brain tanning produces a highly water absorbent leather. Chamois leather is made by using oils (traditionally cod oil) that oxidize easily to produce the aldehydes that tan the leather to make the fabric the color it is

Synthetic-tanned leather is tanned using aromatic polymers such as the Novolac or Neradol types. This leather is white in color and was invented when vegetable tannins were in short supply, i.e. during the Second World War. Melamine and other amino-functional resins fall into this category as well and they provide the filling that modern leathers often require. Urea-formaldehyde resins were also used in this tanning method until dissatisfaction about the formation of free formaldehyde was realized.

Alum-tanned leather is tanned using aluminium salts mixed with a variety of binders and protein sources, such as flour, egg yolk, etc. Purists argue that alum-tanned leather is technically "tawed" and not tanned, as the resulting material will rot in water. Very light shades of leather are possible using this process, but the resulting material is not as supple as vegetable-tanned leather

Oil tanning

The familiar wash leather (chamois or ‘chammy’)is tanned with unsaturated oil and the preferred agent is cod lever oil. Useful tanning oils contain fatty acids,either free or as glyceride derivates, which are poly unsaturated. The degree of unsaturation is critical, because if there is too little unsaturation the oil will not oxidize readily and therefore function only as lubricant, if there is too much unsaturation the oil will crosslink itself and harden with oxidation,like linseed oil.

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